Plant Audit - Maynilad

The Project

• Client: Maynilad Water Services Inc.
• Name: Plant Audit of Various Pump Stations and Reservoirs
• Theme: Asset Management

Objectives

• Visual Inspection and Testing on mechanical assets (e.g. pump, piping, valves) and electrical assets (e.g. GENSETs, transformers, MCC, Motors) using developed set condition states and standards;
• Energy Audit;
• FDAS and WEM studies;
• Determination of optimal 5 years intervention program;
• Life cycle cost analysis and estimation of Return on Investment.

Responsibilities

• Record inspection and testing data in a centralized relational database system (MySQL);
• Big data analysis and data solutions on 5-10 years operation data to detect trend and reliability of the system;
• Investigation of current design and operational scheme using qualitative reliability analysis (e.g. FMEA);
• Weibull Analysis and Faul Tree Analysis to estimate reliability;
• Development of a Life Cycle Cost model using reliability concept to determine optimal intervention strategies and program;
• Organizing a series of training and technical workshops on reliability study and modelling used in the project.

Lesson Learned

Authorship

• Nam led the team and trained the team to use LaTEX system to compile all reports

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