Plant Audit - Maynilad

The Project

Objectives

  • Visual Inspection and Testing on mechanical assets (e.g. pump, piping, valves) and electrical assets (e.g. GENSETs, transformers, MCC, Motors) using developed set condition states and standards;
  • Energy Audit;
  • FDAS and WEM studies;
  • Determination of optimal 5 years intervention program;
  • Life cycle cost analysis and estimation of Return on Investment.

Responsibilities

  • Record inspection and testing data in a centralized relational database system (MySQL);
  • Big data analysis and data solutions on 5-10 years operation data to detect trend and reliability of the system;
  • Investigation of current design and operational scheme using qualitative reliability analysis (e.g. FMEA);
  • Weibull Analysis and Faul Tree Analysis to estimate reliability;
  • Development of a Life Cycle Cost model using reliability concept to determine optimal intervention strategies and program;
  • Organizing a series of training and technical workshops on reliability study and modelling used in the project.

Lesson Learned

Authorship

  • Nam led the team and trained the team to use LaTEX system to compile all reports

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Nam Le
Risk and Asset Management Specialist for Buildings and Engineering Systems

My research interests include Operation Research and Applied Statistics for Asset Management of Buildings and Engineering Systems.

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